by Lakshmi MENON November 28, 2024

How CoLOS software solution ensures compliance in the extrusion sector

With the rise of smart technologies and interconnected systems, the cable and wire industry is rapidly advancing in the realm of digital transformation, including the deployment of applications that optimize production and other tasks, like  CoLOS software solution. Although Industry 4.0 is revolutionizing all areas of manufacturing, companies must still navigate a complex landscape of regulatory requirements and operational hurdles, which is where CoLOS ® can be a significant asset.

Cable and wire packaging operations face numerous challenges that can impact their bottom line and reputation especially the risk of non-compliance with industry standards which can result in hefty fines. On a technical level, printing complex and lengthy messages/codes for regulatory compliance can be a significant burden.  Additionally, inconsistent message/code placement or inaccuracies due to siloed and disintegrated messaging, and message deployment errors caused by manual input methods further exacerbate these challenges.

Tracking products throughout the supply chain can be difficult, and coding errors at high speeds can lead to waste due to misprinting, smudging, and other issues.  On top of all this, managing multiple types of cables with their own standards and specific coding requirements can be overwhelming, underscoring the need for efficient and compliant packaging operations.

Luckily the key to solving to all these challenges can be found by using a dedicated CoLOS software solution : CoLOS ® Message Management & Control offers a robust answer, streamlining message creation, management, and printing processes with cutting-edge features. At its core, this solution provides centrally managed message design, empowering users to create, manage, and update message templates from a single centralized platform, ensuring consistency and accuracy. This unified approach is further enhanced by seamless data management via integration with ERPs, MES, WMS, and databases, verifying data and reducing errors. Design Control adds an additional layer of security, implementing streamlined access and approval workflows to ensure only authorized personnel can modify or approve message/code designs to comprehensively overcome printing challenges, while automating coding operations and assisting successful production and regulatory compliance.
 
CoLOS ® Message Management & Control offers a centralized industrial software platform for designing and deploying industry, country, and material-specific compliant messages. This enables users to flexibly deploy messages to remotely located printers, ensuring consistency and accuracy across all locations. Additionally, it provides design control, managing approvals and access before deploying messages, which improves message and code accuracy as well as audit traceability.
 
This CoLOS ®  solution also enables the storage and management of hundreds and thousands of lengthy messages and complex codes simultaneously. Furthermore, it enables precise control over code printing, including accurate distances between codes and timely deployment to the printer.
 
By automating code deployments and reducing manual coding errors, the CoLOS software solution increases efficiency and productivity. Users can simply scan a barcode to send the correct code/message to the database for printing. This reduces waste, rework, and recalls, ultimately leading to cost savings and improved product quality. Additionally, the CoLOS ®̥  Message Management & Control solution can reduce the number of printing devices required, achieving the same levels of productivity with fewer resources.

The cable and wire industry's complex message printing requirements demand a robust message management and control solution that manages the complexity of all the printing variations, at speeds ranging from 100s of meters per minute while saving time, cost, and dramatically reducing  errors. By implementing such a solution, manufacturers can significantly enhance production efficiency, achieve unparalleled accuracy, and ensure regulatory compliance. With streamlined data management and integration, companies can focus on core operations, driving business growth. Embracing the CoLOS software solution CoLOS ® Message Management & Control empowers the cable and wire manufacturers to navigate the intricate landscape of product coding regulations, optimize operations, and cement their competitive edge in the global market.

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